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Course Outline

Introduction and overview of systems: from Ford to Toyota Production System

5S and workplace organization

What is 5S and what benefits does it bring to an organization?

5S—the first step toward lean manufacturing

Waste: definition, sources, and methods for identification and elimination

5S implementation process

1. Sort (Seiri)

  • Practical principles of sorting
  • Labeling items with red tags (Red-Tagging)

2. Set in Order (Seiton)

Methodology and justification for efficient placement of tools and materials

3. Shine (Seiso)

  • Ways to implement shining and its critical significance for maintaining standards
  • 4. Standardize (Seiketsu)
  • Instructions for implementing standardization to significantly improve productivity

5. Sustain (Shitsuke)

  • Analysis of the key stage where the 5S program most commonly encounters problems and fails

Safety (additional 6th S)

  • As the sixth 'S': practical methods for reducing workplace accidents
 7 Hours

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